Cusco Safety21 5 Point 2 Passenger Roll Cage

1983–1987 Toyota AE86 / Corolla 1.6L

Part #: 116 270 D20

Overview

The Cusco Safety21 5 Point 2 Passenger Roll Cage is a high-performance safety and chassis reinforcement component designed specifically for the Toyota AE86. Engineered to enhance your vehicle’s structural integrity, this roll cage is ideal for racing enthusiasts, track day participants, and serious drivers seeking improved handling and safety. Constructed with precision and attention to detail, the Safety21 cage significantly boosts chassis rigidity, resulting in more responsive steering, better feedback, and increased confidence during spirited driving or competitive events.

Whether you're participating in motorsport or simply want to upgrade your AE86 for track use, this roll cage offers a combination of safety, compliance, and performance. Its design not only reinforces the vehicle's frame but also helps protect occupants in the event of a collision or rollover, especially at high speeds. Made from high-quality materials, the cage ensures durability and long-lasting performance, making it a reliable addition to your vehicle’s safety equipment.

Key Features

The Cusco Safety21 roll cage incorporates several advanced features that set it apart from standard safety bars:

• Constructed from cold drawn seamless carbon steel, providing exceptional strength and durability while maintaining a lightweight profile.
• Designed to improve chassis rigidity, which enhances handling, steering response, and overall feedback during aggressive driving or racing conditions.
• Meets or exceeds JAF domestic safety regulations, ensuring compliance for competition use in Japan and other regions with similar standards.
• Features a 5-point harness mounting system, offering secure restraint points for driver and passenger safety.
• Optimized for weight reduction at joints and critical stress points, contributing to a lighter overall structure without sacrificing strength.
• Available in various configurations to suit different racing classes and regulations, ensuring versatility and compliance.
• High bending processing quality ensures a rigid structure that maintains integrity during impacts or rollovers.
• Front cage design enhances frontal crash protection and chassis stiffness, improving overall vehicle safety.

Construction & Design

The Cusco Safety21 roll cage is meticulously crafted from cold drawn seamless carbon steel tubing, which offers an excellent balance of strength and weight. The seamless construction eliminates weak points often found in welded or segmented tubing, ensuring a uniform and reliable structure. The cage features precise bending processing, allowing it to clear JAF domestic safety regulations while maximizing rigidity and minimizing weight.

The design emphasizes ease of installation, with mounting points that align perfectly with the factory chassis. The cage’s geometry is optimized to reinforce critical areas of the AE86 chassis, reducing flex and improving overall handling characteristics. Its high-quality TIG welds and meticulous craftsmanship ensure durability and safety, even under demanding racing conditions.

Performance & Safety

By significantly increasing chassis stiffness, the Cusco Safety21 roll cage helps improve handling response and steering feedback, making your AE86 more agile and predictable on the track. The enhanced rigidity reduces chassis flex during cornering, translating to better control and confidence at high speeds. Additionally, the cage provides vital occupant protection in the event of an accident, especially in high-speed scenarios where rollover or side impacts are a concern.

Designed with racing regulations in mind, this roll cage ensures your vehicle remains compliant while delivering maximum safety benefits. Its lightweight construction helps maintain performance without adding unnecessary weight, allowing you to focus on driving precision and speed.

Installation & Fitment

The Cusco Safety21 5 Point Roll Cage is a bolt-in system designed for straightforward installation in the Toyota AE86 chassis. It mounts directly to factory points with no need for cutting or welding, making it suitable for both amateur and professional racers. While some familiarity with roll cage installation is recommended, the cage comes with detailed instructions and all necessary hardware for a secure fit. No additional modifications or tuning are required to ensure optimal performance and safety.

• Bolt-on installation with factory mounting points
• No cutting, drilling, or welding required
• Compatible with 2-passenger configurations and factory interior components

What's Included

• Complete 5 Point 2 Passenger Roll Cage
• Mounting hardware and brackets
• Installation instructions

Ideal For

This roll cage is perfect for AE86 owners who participate in racing, autocross, or track days. It is also suitable for enthusiasts seeking to improve their vehicle’s safety and handling characteristics during spirited driving. The cage’s compliance with JAF regulations makes it an excellent choice for competitive use in regions with similar standards.

Emissions Note

This product is designed solely for racing and off-road use and may not be legal for street use in all regions. Please check local regulations before installation.