40mm Hardened Steel Dry Pressing Die Set

This 40mm diameter die set is designed for pellet presses, enabling you to create 40mm diameter, cylinder-shaped pellets with precision and reliability. Built to handle high-pressure operations, this die set offers superior performance and durability.

Key Features:

• High-Pressure Capacity: Capable of withstanding up to 45 tons of pressure for efficient pellet formation.
• Durable Construction: Made with W18Cr4V hardened carbon tool steel for the core die and push rod, and Cr12 hardened carbon tool steel for the sleeve, ejector, and support, ensuring long-lasting reliability.
• Precision Engineering: Tight tolerance of 0.01-0.02 mm ensures high-quality pellet formation.
• Comprehensive Components: The set includes a convenient attachable handle on the push rod for easier operation.

Die Set Includes:

• Two 40mm diameter core dies made of highly polished hardened steel
• One steel sleeve
• One steel support base
• One push rod with attachable handle
• One pellet ejector

Specifications:

• Maximum Pressure: 45 metric tons
• Rockwell Hardness: Rc 62
• Diameter (ID): 40 mm
• Height (assembled without sample): 123 mm
• Sleeve Height: 60 mm
• Sleeve Diameter (OD): 60 mm
• Tolerance: 0.01-0.02 mm (10-20 micron)
• Max Sample Fill Height: Not to exceed 1/3 of the sleeve height
• Material:
  • Core Die & Push Rod: W18Cr4V hardened carbon tool steel
  • Sleeve, Ejector & Support: Cr12 hardened carbon tool steel

Important Instructions:

• Always wear protective goggles and gear during operation for safety.
• Clean the die set thoroughly with absolute ethyl alcohol after each use and store it in a dry box with silica gel to prevent rust.
• Never fill the die more than 1/3 of its sleeve height with your sample and avoid applying pressure beyond 45 tons to prevent damage.

Conclusion: This 40mm hardened steel dry pressing die set is designed for high-pressure pelletizing operations, ensuring durable and precise pellet formation. Perfect for industries requiring larger pellet sizes with tight tolerances and superior strength.